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Ultimate 8 Step Guide To The Industrial & Commercial Asphalt Paving Process

8/4/2020

31 Comments

 
  1. Asphalt Removal & Ground Demolition
  2. Shooting the Grade
  3. Preparing the Sub Base
  4. ​Asphalt Sub Base Repair & Validation Rolling
  5. Addition of Binder
  6. Installation of New Asphalt
  7. Connecting Butt Joints & Insuring Smooth Transitions
  8. The Final "Roll - Down"​
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Written By: Bernard Brown II 
Step 1: Asphalt Removal & Ground Demolition
The first step of the commercial and industrial asphalt paving process is to get rid of the current surface in place, whether it be grass, old asphalt pavement with cracks, concrete, or cement pavers. The breaking of the ground is done using heavy duty machinery, such as milling machines, excavation machines, loading machines, and large dump trucks. These machines are used to break up, scoop, and lastly remove the debris from the job site in order to prepare it for the next step of  the process. The debris is then taken to a dumping site nearby or sent to a different plant to be recycled.


Step 2: Shooting The Grade
Once the area is removed clear of all debris and unneeded  materials, the B.F.Brown Asphalt Paving team of engineers, will use innovative technologies and machinery in order to guarantee that the water will never sit or form puddles, but rather effortlessly drain from the pavement into nearby gutters and other water runoff areas. This step is super important due to the fact that improper grading leads to drainage problems which ultimately will lead to greater issues down the line, such as potholes, heaving, and cracks. 

Step 3: Preparing The Sub-Base
The sub base is the most important part of the asphalt paving process, since it provides support and anti freeze protection during the winter months. The thicker the sub base the stronger the top layer of pavement will be. The National Pavement Association recommends at least 4 inches of sub base, yet for stronger more durable pavement go with 5 to 6 inches of sub base. 
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 Step 4: Asphalt Sub Base Repair & Validation Rolling
​Once the sub base is prepped and laid using our Bomag Paving Machine, we roll the sub base thoroughly with rolling machines to make sure that it is compact and will withstand heavy force . We fact check (validation roll) the force that it can hold by allowing one of our hauling trucks to slowly roll over the sub base to make sure that it does not break or unsettle at all, if it does we perform hand work in order to fix and stabilize the sub base, making it as solid and foundational sound as possible.
Step 5: Addition of Binder
Once the sub base is rolled, compacted, and validated; binder is added to the sub base. Binder is what gives the asphalt its harness and durability. The easiest way to spot binder is by looking at the size and shape of the rocks within the binder/aggregate mix. The most ideal binder typically has low stiffness at construction temperatures, high stiffness at high in surface temperatures, low stiffens in low surface temperatures, and excellent long term durability. 
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Step 6: Installation Of New Asphalt 
After the binder, which can be purchased in bulk, is added to the sub base, the final layer "top" is added to the preceding layers. "Top " consists of very small fine aggregate particles; unlike binder it has a very smooth attractive dark black appearance to it. We recommend that our customers do not allow trucks or heavy machinery to drive on this until up to 72 hours after it is finished, in order to prevent tire marks and other damages to the settling pavement. 
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Step 7: Connecting Butt Joints & Insuring Smooth Transitions 
In order to make sure that there is a smooth seamless transition from old to new existing asphalt paving surfaces, one must be certain to connect all butt joints and use precise hand work and looting skills in order to meet the old surface, whether concrete or asphalt, to the new with precision. This will help prevent further damage as well as provide a safer driving experience for all parties involved. 
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Step 8: The Final "Roll-Down"
Once the butt joints are met with precision and the "top" has been laid, it is time to compact and compress the asphalt with a rolling machine in order to pack it down and make sure it is perfectly smooth with no holes, gaps, or bumps. Upon doing this, the project is complete and within 72 hours will be ready to go!
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31 Comments
Hailey Miller link
8/17/2021 12:29:19 am

Thanks for pointing out that breaking of the ground is done by heavy-duty machinery in demolition. I would imagine that any paving contractor would provide solutions that are proven to deliver lasting strength and durability. I think they will use high-quality tools to rejuvenate aged pavements that need additional strength or rehabilitation.

Reply
Bernard Brown link
8/23/2021 07:25:48 am

Thank you so much for your reply! If you would like to discuss further please reach out to us via email!

-bfbrowncompany@verizon.net

Reply
Braden Bills link
9/29/2021 06:50:15 am

I want to get some nice pavement installed on my property. It makes sense that I would want to get a professional to install it for me. That seems like a good way to ensure that it ends up lasting me a long time.

Reply
Kristofer Van Wagner link
9/30/2021 12:09:35 pm

I appreciate that this post stressed on how tedious asphalt pavement installation is, and as such why it is important for us to ensure that we hire the right contractor. The other day my wife mentioned that our pavements need to be repaired. I will remember to look for a reliable contractor.

Reply
John Carston link
10/19/2021 07:14:39 pm

I like how you mentioned that the first step of the paving process is to get rid of the current surface in place. My uncle mentioned to me last night that my younger cousins loves to play basketball and he is hoping to find a paving and asphalt services that can do basketball court and asked me if I have any idea what is the best option for him. Thanks to this informative article and I'll be sure to tell my uncle that it will be much better if he consult a trusted paving contractor as they can answer all his inquiries and will provide his ideal basketball court.

Reply
Bernard Brown
10/19/2021 07:16:52 pm

Hi thank you for the response ! Feel free to email us if you would like more information about installing a basketball court in your backyard .!

Reply
Kristofer Van Wagner link
11/2/2021 10:52:18 pm

I like that this post mentioned that when looking for asphalt services, it is important that we choose licensed company. That way, we can be certain that the asphalt pavement will be decorated properly. I will definitely be mindful of who I hire in the future to ensure my pavement is serviced properly.

Reply
Jeff Carbine link
12/29/2021 03:36:57 am

I never knew that we roll the sub-base thoroughly with rolling machines to make sure that it is compact and will withstand heavy force. In this way, I could maintain the asphalt in my residence. Thank you for the information about asphalt paving.

Reply
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1/15/2022 09:28:39 pm

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Reply
Jeff Carbine link
1/25/2022 02:32:55 am

I'm glad that you talked about one must be certain to connect all butt joints and use precise handwork and looting skills in order to meet the old surface in order to make sure that there is a smooth seamless transition from old to new existing asphalt paving surfaces. We are planning to put a driveway along our lawn going to the patio. I think an asphalt driveway would be great. I will be contacting paving contractors soon.

Reply
kate hansen link
1/26/2022 01:37:06 pm

It's good to know that asphalt is installed after the binders. My husband is wanting to look into getting an asphalt parking lot paved for his work building in a couple of weeks, and he wanted to learn more about the process of it all. I'll make sure to pass this information along to him once he finds an asphalt paving service.

Reply
Asphalt paving huntsville AL link
2/16/2022 06:37:22 pm

It is just excellent to know this information.

Reply
Victoria Addington link
3/15/2022 12:08:15 am

I appreciated it the most when you informed us the newly installed asphalt paving must not be used by trucks or heavy machinery until up to 72 hours. My friend should know this since he is planning a driveway asphalt paving for their commercial place. I think he should also hire a reliable paving contractor that can advise him on how to maintain the driveway.

Reply
Mia Evans link
5/12/2022 01:04:31 am

Thanks for pointing out that the first step for asphalt paving is breaking the current surface of the property before the solutions are poured. I guess that is the start of making a parking lot aside from the asphalt line striping in the end. And I think that part would have to be done carefully to ensure that the actually area would be safe and durable for customers to use.

Reply
Victoria Addington link
5/23/2022 02:46:13 am

I agreed when you stated that removing the current surface in place is the first step in the asphalt paving process. My friend wants to ensure that their asphalt paving is properly installed. I think that is possible with the help of an asphalt paving contractor with vast experience.

Reply
Emma Loopezz link
5/31/2022 09:11:13 am

I never realize that we roll the sub-base completely with moving machines to ensure that it is reduced and will endure weighty power. Along these lines, I could keep up with the <a href="https://progresspavingpa.com/">asphalt</a> in my home. Much obliged to you for the data about black-top clearing.

Reply
Olivia Smart link
5/31/2022 12:26:04 pm

Thank you for explaining the asphalt paving process. I've been very curious since I've seen more road construction over the last few weeks. It's nice to know the steps so we might be able to track the progress.

Reply
Henry Killingsworth link
7/28/2022 01:10:37 pm

It was interesting to read about how the first step of asphalt paving is to remove the current surface that is in place. I would imagine that it would be important to make sure that nothing is damaged during the process of removing the current surface. Relying on professional excavators seems like the safest way to remove pavement.

Reply
Kim Jackson link
7/28/2022 09:24:57 pm

It's good to know that asphalt is installed after the binders. My husband is wanting to look into getting an asphalt parking lot paved for his work building in a couple of weeks, and he wanted to learn more about the process of it all.

Reply
Millie Hue link
9/8/2022 10:29:19 pm

It really helped when you said that we should make sure that butt joints are connected and precise with the hand work. I can imagine how important it would be to hire professional paving contractors for asphalt maintenance and installation services. Their expertise should give us the assurance the right process is followed while ensuring the safety of the workers as well.

Reply
Things to do link
9/12/2022 02:48:21 am

the process of it all.

Reply
Iris Smith link
9/26/2022 07:17:39 pm

I like how you mentioned that removing the existing surface is the first phase in the commercial and industrial asphalt paving procedure. My yard needs renovation. My professional paving contractor will assist me throughout the whole paving procedure.

Reply
Dentist San Diego link
10/4/2022 04:50:41 am

Great Article!

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Jessie Holloway link
11/11/2022 08:12:35 am

Thanks so much for the explanation of the asphalt paving process. My uncle wants to put in a parking lot for the apartment buildings he owns. So he's been looking into hiring some professionals to come out to pave the area.

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Eve Mitchell link
11/28/2022 12:18:16 pm

It's good to know that you shouldn't park anything on the asphalt for 72 hours. I'm hoping that I can reach out to an asphalt contractor this week to help me get my asphalt seal coated before the snow. It would be nice to get that done this week if I can.

Reply
Steve Smith link
2/8/2023 07:03:28 pm

I'm glad you talked that the current concrete surface would be removed for the paving process to be proper and effective. My friend informed me the other night that he was looking for a commercial paving service that could help pave the parking lot at their clothing store because of cracked and damaged parts. I appreciate this article for helping me understand that commercial paving can help with those issues. I'll tell him that consulting them can provide more details about the process.

Reply
Raymond Ballard link
2/14/2023 05:45:25 am

Asphalt removal is the process of removing existing asphalt surfaces from a designated area. This process is often done in preparation for new asphalt installation and can also be used to prepare a space for other types of construction or repair projects. It is important to note that asphalt removal is a time consuming and labor intensive process that requires specialized equipment and expertise in order to ensure a safe job site.

Reply



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B.F.Brown & Company INC

B.F.Brown Asphalt Paving Contractors have been servicing the Lehigh Valley and have been in the paving industry for over 30+ years. We provide asphalt, paving, contracting services, site prep work, fine grading, excavation, line striping, seal coating, milling, and many other construction contracting and subcontracting solutions ! 

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Services: Asphalt Paving, Commercial Paving, Industrial Paving, Residential Paving, Pot Hole Repair, Asphalt Repair, Paving Repair, Hauling, Excavation, Trucking, Concrete, Milling, Fine Grading, , Parking Lot Management, Contracting Services
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